Demineralized Plants and Mixed Bed Plants
Qatar Water do design, manufacture, supplies, install and commissioning with service & maintenance for Demineralised Plants and Mixed Bed Plants Demineralization is a process in which any salts (e.g., potassium, chlorine, magnesium) and ions (cations and anions) are removed from water to make it suitable for home or industrial purposes. Demineralized water reduces the corrosion rate. Demineralized water is also known as demi water. Demineralization generally results in almost complete removal of minerals, and is thus typically reserved for applications requiring higher level of water purity, for almost every industrial usage, such as feed or make up water for high pressure boilers, water for food and beverage industries, or process streams used in electronics manufacture, for example. For fresh water applications, demineralization can be a good alternative to distillation, as it is capable of producing water similar in quality to distilled water, but through a more cost-effective ion exchange process.
Mixed-bed exchangers offer a higher water quality compared to twin-bed systems. Mixed-bed ion exchangers hold a mixture of different resins housed within a single column. When a stream is introduced to the unit, the cation and anion exchange reactions take place simultaneously within theunit, which has the effect of addressing the sodium leakage issues that can compromise the quality of water produced by a twin-bed system. While mixed-bed exchangers produce higher quality water, they also require a more involved resin regeneration process.
Additionally, mixed-bed units are more susceptible to resin fouling and inferior system function due to fluctuations in stream contents, and are therefore typically used downstream of other treatment measures.
Overview
Demineralized Plants and Mixed Bed Plants are essential components of high-purity water treatment systems used across industries such as power generation, pharmaceuticals, chemicals, and electronics manufacturing. These plants efficiently remove dissolved minerals, ions, and impurities from water to ensure optimal performance in sensitive applications.
Demineralized Plants
Demineralized plants use ion exchange technology to remove cations and anions, producing high-quality, mineral-free water. The process typically involves the following steps:
Cation Exchange: Removes positively charged ions (calcium, magnesium, sodium, etc.) by replacing them with hydrogen ions.
Anion Exchange: For more information or to request a quote, contact us today!Eliminates negatively charged ions (chlorides, sulfates, nitrates, etc.) by exchanging them with hydroxide ions.
Regeneration Process: Restores the resins to their full ion-exchange capacity using acid and caustic solutions.
Some of the features available on our systems include
- Skid mounting
- Explosion-proof wiring & control panels
- Water or pneumatic actuated control valves
- High quality pumps for zero breakdown
- Piping available in H-PVC/PPR/Copper/Ss316,304
Key Features & Benefits
- High-efficiency removal of dissolved solids and minerals.
- Consistent production of ultrapure water.
- Reduced scale formation and corrosion in industrial systems.
- Customizable designs to meet specific flow rates and water quality requirements.
Mixed Bed Plantss
Mixed Bed Plants refine water quality further by combining cation and anion exchange resins in a single unit for superior purification. These plants are typically used as a polishing step following primary demineralization, ensuring ultra-pure water suitable for the most demanding applications.
Key Features & Benefits
- Enhanced water purity by removing residual ions.
- Ideal for applications requiring ultra-low conductivity.
- Extended operational life with efficient resin regeneration.
- Compact and space-saving designs.
Applications
- Power Plants: Boiler feed water treatment to prevent scaling and corrosion.
- Pharmaceutical Industry: Ensures compliance with stringent water quality standards.
- Electronics Manufacturing: Produces high-purity water for semiconductor fabrication.
- Chemical Processing: Prevents contamination in sensitive chemical reactions.
Why Choose Us?
Our Demineralized Plants and Mixed Bed Plantsare designed with cutting-edge technology, ensuring reliability, efficiency, and cost-effectiveness. We offer customizable solutions tailored to your industry's specific water treatment needs, backed by expert technical support and service.
For more information or to request a quote, contact us today!